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Molten Sulfur
MSDS

General Info
Ingredients
Physical Data
Fire & Explosion Data
Reactivity Data
Health Hazard Data
Spill or Leak Procedures
Special Precautions and Maintenance Notes
Control Measures & Personal Protection

 

SECTION 1. GENERAL

      Manufactured by: MONTANA SULPHUR & CHEMICAL COMPANY

      P.O. Box 31118, Billings, Montana USA 59107-1118

      Offices and Plant located at 627 Exxon Mobil Road, Billings, Montana 5910

      Emergency Telephone Number: (406) 252-7101

      Telephone (406) 252-9324

      Fax (406) 252-8250    

      E-Mail:  sales@montanasulphur.com


Chemical Name: Sulfur or Sulphur, elemental
Chemical Symbol: S
Common Name(s): Brimstone, Crude Sulfur, Elemental Sulfur, Sulphur
DOT Shipping Name: SULFUR, 9, NA1350, PG III. [See 49 CFR § 172.101 Hazardous Materials Table, and 49 CFR § 172.202 Description of Hazardous Material on Shipping Papers.]
DOT Hazard Class: ORM-C
DOT #: NA1350
DOT LABELS: Placards not required for U.S. domestic land shipments, provided vehicle marked “2448” black on white diamond or UN orange panel.  Water transport is placarded.  See [49 CFR § 172.102(c)(1) Code/Special Provision 30].
EPA TOSCA & CAS#: 

      [7704-34-9] ;  [STC Code 49 457 70]

 

DOC Schedule B No: 2503.10.0000  Ck Dgt 6

SECTION 2. INGREDIENTS/IDENTITY (exceeding 1% by weight)

Elemental Sulfur, S-; Chemical Family: Sulfur.

Lump or Crude                         99.9% minimum S TLV-none established*
                                              varies ca.99% S TLV-none established*

*No standards exist for elemental sulfur. The Nuisance Dust Recommendation should govern exposure to solid sulfur in the absence of other standards, in the opinion of this writer. For Nuisance Dusts: OSHA = 15 mg/m3 (total) and 5 mg/m3 (as respirable dust); ACGIH = 10 mg/m3 (total dust) or 5 mg/m3 (as respirable dust).

NOTICE: Molten sulfur may contain small amounts (less than 1%) of dissolved hydrogen sulfide [H2S] vapors and/or sulfur oxides [S02] and may release same. Combustion of sulfur will produce sulfur dioxide. Danger! These gases are toxics/irritants! (Request data sheet for H2S. A NIOSH Criteria Document exists on H2S.) Avoid eye irritation from H2S: 10 ppm. Exposure limits for these gases are shown below for advisory purposes:

            Sulfur Dioxide: OSHA=5 ppm TWA: ACGIH TLV=2 ppm: STEL=5ppm.
            Hydrogen Sulfide: OSHA 8 HR TWA: n/a; 8 HR ACC 20 ppm or peak of 50 ppm.
                        (10 minutes once, if no other measurable exposure occurs in 8 hrs)
                        ACGIH TLV-TWA 10 ppm; TLV-STEL 15 ppm

Abbreviations Key: mg/m3 designates milligrams per cubic meter; ppm designates parts per million (volume); ACC designates Acceptable Ceiling Concentration; TWA designates Time Weighted Average; STEL designates Short Term Exposure Limit; TLV designates Threshold Limit Value.

SECTION 3. PHYSICAL/CHEMICAL CHARACTERISTICS

Boiling Point: 832.3 F.; Vapor Pressure: 1.15 X 10[E-4] (mm.Hg) @ 140 F.; Vapor Density: >l @ 830 F. (air=1); Specific Gravity: 2.07 @ 77 F.; Melting Point: 231 - 246 F.; Evaporation Rate:< l ether = l;

Solubility in Water: Negligible.

Appearance and Odor: Bright yellow, minimal dust, odor very slight- may be sweet to mercaptan-like. Melted sulfur changes from lemon yellow color to orange to red to black as temperature increases. Strong sulfuric odor at liquid state. Viscosity increases rapidly with temperature, then falls back off with further temperature increase.

SECTION 4. FIRE AND EXPLOSION HAZARD DATA

Auto-ignition point (air): 478-511 degrees F.; Flash Point: 335+F. Flammable Limits: LEL Dust 35 g/m3; UEL Dust 1400 g/m3. NOTE: May vary considerably depending on particle size and dispersion. NOTE: With any combustible material near or above the Flash Point, due consideration should be given to the possibilities for hot vapors traveling to a remote source of ignition and flashing back (while remaining above the flash point and LEL).

Extinguishing media: Use water, water fog, dirt, sand, or a carbon dioxide blanket to extinguish a fire. Hi-velocity jets of water or gas should be avoided as these will tend to spread and splash burning material over a larger area. Gentle water sprays or flooding work best. Fire inside tank cars can be smothered by simply closing the dome cover, thus closing off the air supply.

Special fire-fighting procedures: Protect product and containers from ignition during nearby fires if possible. As a precaution, keep exterior of tanks and bins cool with water spray to help prevent ignition and to help control sulfur fire if ignition occurs. If sulfur ignites: Stay upwind to avoid irritating-toxic sulfur dioxide gas. Protect skin from molten sulfur burns. Indoors, especially, wear self-contained breathing apparatus of the positive pressure type. Protect the eyes. Combustion products (sulfur dioxide) will cause severe coughing/eye & throat pain/and distress. DO NOT INHALE! Avoid raising dust. Once a fire is controlled, post fire watch for at least 4 hours. Small fires are easy to miss and can linger for hours. Re-ignition may occur.

Unusual fire and explosion hazards: Combustion product is sulfur dioxide, an irritating toxic gas which smells like burning match heads. Dust-air mixtures are highly flammable/explosive. Sulfur fires are deep blue at night, with very short flames. Fire is invisible by daylight except for smoke and heat. Burning material, however, turns a deep red-black.
 

SECTION 5. REACTIVITY DATA

Elemental sulfur is stable by itself at ambient temperatures.

Conditions to avoid: mixtures of air and sulfur dust, sparks or open flames, mixtures of sulfur and oxidizing agents (other than sulfur) in general, large accumulations of sulfur dust which could become airborne in an explosion or process disruption caused by other materials. Examples of common oxidizing agents are PERCHLORATES, NITRATES, CHLORATES, PERMANGANATES, PEROXIDES, OXYGEN, HALOGENS, etc. Good housekeeping is important to minimize fire danger.


General Information: Solid sulfur is satisfactorily compatible with common materials of construction including steel and aluminum. Molten sulfur may attack and degrade rubber and some plastics. At still higher temperatures sulfur will react with hydrocarbons evolving poisonous hydrogen sulfide gas in the absence of air. The gas is also flammable. Sulfur is both an OXIDIZING AGENT and a REDUCING AGENT. Sulfur will form sulfides with most metals, including iron, and reacts vigorously with metals in the Sodium and Magnesium groups on the periodic table. Sulfides of iron will oxidize fairly rapidly in moist air. In the presence of other readily oxidized combustibles (such as some oily materials) under certain conditions, the heat liberated may be sufficient to result in spontaneous ignition. This phenomenon has not been observed with these pure Sulfur products or Disintegrating Sulfur in contact with unprotected steel at ordinary ambient temperatures. However, users are cautioned against allowing inadvertent mixtures of sulfur, iron, and miscellaneous oils to remain. Oxidation is accelerated by higher temperatures. Heat buildup and ignition can be prevented by keeping the sulfides wet until oxidation is complete. The literature on sulfur is extensive. Consult a chemist before compounding.

Hazardous combustion products: Sulfur dioxide gas is invisible, poisonous, choking and irritating. It smells like burning match heads (which also liberate sulfur dioxide). Do not inhale! If exposed get to fresh air at once. Hazardous polymerization of pure sulfur does not occur. Treat over-exposure the same as for smoke inhalation.
 

SECTION 6. HEALTH HAZARDS

Threshold limit value: none established for sulfur.

Effects of overexposure to hydrogen sulfide: potential for deadening of sense of smell, headache, eye and breathing passage irritation and/or pain, dizziness, coughing, loss of consciousness, respiratory paralysis, coma, death. Target organs are the airway mucus membranes, the nervous system and interference with respiratory centers resulting in stopped breathing, gastrointestinal effects, etc. Other effects include fatigue, irritability, incoordination, nausea, vomiting, chemical pneumonia, edema, low blood pressure, convulsions, loss of appetite, sleep disturbance, conjunctivitis, and a sensation of dryness or pain in the nose, throat, chest, etc.

Hydrogen Sulfide Emergency and First Aid Procedures: Inhalation: keep calm. Remove victim to fresh air immediately without endangering yourself. If hydrogen sulfide is suspected (strong rotten egg odor or sick sweet odor or a man down for no obvious reason) DO NOT ENTER THE AREA WITHOUT PROPER RESPIRATORY PROTECTION (FRESH AIR MASK) FOR YOURSELF EVEN TO ATTEMPT A RESCUE. Without protection you run the risk of being overcome by gas yourself. Administer oxygen and perform CPR. Watch for signs of shock. Seek immediate medical attention.


ELEMENTAL SULFUR ROUTES OF ENTRY & FIRST AID PROCEDURES:


Inhalation (smoke, Sulfur Dioxide or H2S): Remove victim to fresh air. Start artificial resuscitation and/or CPR if not breathing. Call a physician.

Eyes: Flush eyes with water for 15 minutes. Irritation may be delayed several hours; usually disappears soon after exposure ceases. Unless irritation is obviously minor, consult physician. Also see THERMAL BURNS below.


Skin Contact: Wash skin/hair thoroughly with soap and water after use to prevent irritation and transferring material to eyes from fingers/hair. Prolonged contact with skin causes skin dryness. [Has been used as an acne treatment for this reason] Lotions and moisturizers may be useful in prevention. Also see THERMAL BURNS below.

Ingestion: If ingested consult a physician. Sulfur is not considered highly toxic. Has been used medically in years past in "laxatives, alterative, antiseptics, antiparasitics" and is a component of animal feeds.

Thermal Burns: Flood EYES and/or SKIN with cool water at once! Unless skin burn is obviously minor/superficial; seek medical attention. See that solidified sulfur is carefully and gently removed without tearing flesh. If eyes are involved seek medical attention at once.

Medical Conditions that may be aggravated by exposure to fumes/hydrogen sulfide/sulfur oxides include respiratory disease or infections; cardiovascular diseases. [It should be noted however that this company has successfully employed selected persons with pre-existing heart disease and emphysema without adverse results and that sulfur has been known and used since antiquity with remarkable safety]. Sulfur is NOT listed as Carcinogen or Potential Carcinogen under the National Toxicology Program of IARC or OSHA.

SECTION 7. SPILL OR LEAK PROCEDURES

Allow product to solidify. Avoid sources of ignition. Have proper extinguishing media present. Utilize proper eye, face and respiratory protection. Wet down as needed to control dust.

Waste disposal: handle in accordance with all federal, state and local regulations.
 

SECTION 8. SPECIAL PRECAUTIONS and MAINTENANCE NOTES

Handling and Storage:  Have fire fighting media at hand.  Store solids outdoors or in a cool, vented area or an inert gas blanketed vessel. Avoid all sources of excessive heat and ignition.  Avoid generating static electricity.  Avoid explosive mixtures of dust and air.  Handle sulfur with electrically grounded equipment.  Enclosed equipment containing dust and air should be adequately explosion vented.  Sulfur may be stored molten in steel or other compatible metallurgy in vented atmospheric pressure tanks or in pressure vessels.  Avoid unnecessarily high or low temperatures in storage vessels and keep temperature below flash point. 

Excessively low temperature accelerates corrosion.  Be aware that in the presence of moisture over long periods of time, some of the sulfur will convert to sulfuric acid which is corrosive and will attack steel, metals, paper, concrete and wood products.

As with any hot material, violent generation of steam may result from introduction of water or other volatile liquids into the molten sulfur or the hot tanks.  Serious burns could happen.  Be sure vessels are properly vented or able to contain resulting steam pressures safely before introducing any water to such systems. 

When unloading tank cars or trailers, be sure all connections are tight before pressuring lines.  Stand well clear of nozzles and apertures from which molten sulfur may issue.  Positively vent tank BEFORE heating or steaming.  When opening tank cars/trailers, check carefully for pressure or vacuum before releasing all hatch hold downs.  Covers may try to swing open forcefully and/or material or gas may eject forcefully – stand clear.  Vent any gas pressure out of doors, stand upwind of discharge and DO NOT INHALE FUMES.  Beware of potential poisonous gas hazard.  Avoid overheating and over-pressuring tank cars/trailers.  NEVER apply pressure in excess of vessel or steam coil ratings.  Thoroughly melt all cargo before unloading is attempted.  Avoid heating sulfur above 300 degrees F. during transfer operations.  Once sulfur is melted, unload by gravity or pressure.  In pressure unloading, use regulated air or nitrogen pressure and NEVER more than rated pressure limit.  Do NOT depend on installed transport tank pressure relief devices to limit pressure, because they may be plugged with solids. Violent rupture of the tank or other severe damage to personnel and property could occur from improper methods.  Except in case of emergencies, the use of steam to pressure unload shipper’s cars/trailers is prohibited by the shipper because excessive corrosion results.  Steam must be used on the heating coils only.

SPECIAL NOTE:  Higher temperature increases vapor pressure and fluid viscosity drastically making flow and pumping difficult and increases danger of burns and exposure to irritating fumes with open systems.  Material heated to near or above the flash point should also be especially protected from ignition sources or handled in closed systems.  Be familiar with all information on this sheet and use common sense. Have fire fighting media at hand.

Vessel Entry. Isolate vessel from process and heat input. Do not enter hot tanks. If molten sulfur has been generated in the process, be advised that sulfur may remain molten under a crust for a considerable time. Ventilate enclosed tanks with fresh air and purge of all potentially explosive air/dust mixtures before and during entry. Check air in enclosed spaces for flammability, poisonous gases and oxygen before entry. Work in the buddy system.  Wet down residual sulfur on walls to control dust and fire hazard while cleaning and working on vessels. If vessel is not to be re-used at once, rinse and dry thoroughly to limit corrosion.

Welding/Cutting/Grinding: Remove bulk sulfur from equipment or wet down thoroughly or blanket with inert gas to prevent ignition. Fully protect material in nearby equipment/containers from sparks or remove it. Eliminate all sources of sulfur dust suspended in air in welding/cutting/grinding area. Wet work is usually preferable. Welding/cutting combustion products will contain sulfur dioxide as well as noxious metal oxides. Do not breathe fumes. Ventilate properly or wear breathing protection suitable for both sulfur dioxide and welding fumes. Posting fire watch during and after such work for 4 hours recommended.

SECTION 9. CONTROL MEASURES & PERSONNEL PROTECTION

Work Area Ventilation: (1) Local exhaust, handle outdoors if practical or in closed systems.  (2) Mechanical ventilation of indoor work areas recommended for controlling fumes and dust.  If possibility of vapor or fume accumulation exists above the flammable limit, utilize explosion proof ventilating equipment to avoid toxic or explosive concentrations.

Protective Clothing:  Leather or insulating cotton gloves, chemical resistant if dictated by other chemicals present.  Long-sleeved shirts and pants to minimize skin contact. 

Eye & Face Protection:  Dust tight safety goggles recommended where dust is likely to be present in irritating amounts.  Face shield recommended when making/breaking connections to molten sulfur lines and steam coils.

Respiratory Protection:  Use appropriate NIOSH approved respirator if PEL’S for nuisance dust, hydrogen sulfide, and/or sulfur dioxide are exceeded.  For nuisance dust we use 3M-Co. #8710 mask. 

For toxic gases we use full face positive pressure or pressure/demand supplied air or self contained breathing apparatus.  Other masks may be suitable.  Consult your safety equipment manufacturer or supplier.

Work & Hygienic Practices:  When working with sulfur, wash exposed skin with soap and water after work periods and before breaks.  Use clean work clothing each day.

Montana Sulphur & Chemical Company will be pleased to work with customers in developing safety rules and procedures for particular situations - contact us.

NOTICE: The information and judgments contained herein are based on experience and data considered accurate, however, no warranty is expressed or implied regarding accuracy or the results to be obtained from use. Manufacturer assumes no responsibility for injury to vendee/user or third person proximately caused by the material if reasonable safety procedures are not adhered to. Additionally, manufacturer assumes no responsibility for injury to vendee/user or third persons proximately caused by abnormal use of the material even if normal and reasonable safety procedures are followed. Furthermore, buyer/user absolutely assumes full responsibility for the risks in his use of the material.

Prepared by Lawrence Zink, Chemist,
Montana Sulphur & Chemical Company -- January 23,1997
Last Revision 12/12/06

   

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